Products

PROCESSING CIRCUITS

From CarWil’s early experiences in processing circuits we can design, build, and install processing circuits for multiple industries while adding value to the process. Our custom products in the processing circuit division range from, but are not limited to, chute design, fabrication & installation of material and ore handling systems.

  • Custom application design
  • Extended wear life
  • Ease of installation
  • Field service

MARKET DIFFERENTIATOR

Our team of skilled professionals use past projects, innovative ideas, and possess the know-how to design a product that can meet your company’s custom needs and requirements. The original design-build, installation, and our 24/7 field service team will repair on site to reduce downtime. CarWil’s success is a result of our exceptionally completed projects in the processing field and our commitment to the advancement of our customers. A value we consider as a standard of doing business, without our customer’s success CarWil would not be possible.
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GRIZZLIES

CarWil Grizzlies, an integral part of the muck circuit, are designed and manufactured with longevity in mind. The CarWil Grizzlies meet a variety of application and sizing requirements and have easily replaceable components, minimizing maintenance down time. Designed and built to last, our rugged Grizzlies provide long lasting value to your operations.

  • Custom application design
  • High availability of asset
  • Field service friendly
  • Replaceable wear components

MARKET DIFFERENTIATOR

Grizzlies are used in extreme environments and need to withstand various materials, loading conditions, and the damage caused by the hydraulic impact hammers. CarWil has improved the traditional design to relieve and reduce stresses and modified assembly design for ease of maintenance. CarWil grizzlies are designed and built to the highest quality standard, and can be modified for extreme conditions; they may also be heat treated to stress relieve the assembly. Wear bars can be added improve impact resistance or hardness to further extend the life of the grizzly. Designed and built mining tough, many customers choose CarWil grizzlies as the standard for their operations.
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LHD MECHANICAL COMPONENTS

CarWil designs mechanical LHD components for quick replacement and durability. The mechanical components are specifically designed based on the customer’s wear and space requirements with many different options and styles available. The use of mechanical components greatly reduces the amount of spare buckets required to operate an LHD fleet due to the quick turnaround of the bucket rebuild. No welding, higher machine availability and lower maintenance costs lead to a winning combination.

  • High asset availability
  • Field service friendly
  • Replaceable wear components
  • Ideal for confined spaces

MARKET DIFFERENTIATOR

Development of replaceable wear components was done in order to address several customer concerns. Focus was placed in high wear areas such as lips fronts, the basket area of the bucket as well as the spill guard assembly of the bucket. These components are produced independently from the back end of the bucket and are mechanically attached in a fraction of the time of a traditional weld repair. Enhanced designs have been developed to ease the logistical transportation of these critical components in the mine using their existing infrastructure. This mechanical concept allows the mine to quickly load the equipment for transportation eliminating slinging of components down the shaft and a complete change out of mechanical components can now be performed by maintenance personnel in less than 6 hours at the face.
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MECHANICAL BUCKETS

CarWil designs and manufactures bolt together LHD buckets that can be modularly assembled onsite without welding. These modular components are specifically designed to meet customer’s wear requirements and are available for most LHD models. A mechanical bucket increases bucket availability by reducing rebuild turnaround time, maintenance costs and spare buckets in the fleet.

Rebuilding a bucket in less than 6 hours without any welding will reduce your overall costs and make your operation safer and more productive.

  • High availability of asset
  • Field service friendly
  • Replaceable wear components
  • Ideal for confined spaces

MARKET DIFFERENTIATOR

Several customer concerns lead to the development of the mechanical bucket with replaceable wear components. Today’s mines are going deeper and need increased equipment availability with minimal downtime for maintenance. Deeper mines lead to to higher ventilation costs and many mines want to minimize welding underground. To increase bucket availability our design team paid attention to high wear areas of the bucket such as lips fronts, the basket area of the bucket and the spill guard. These components are produced independently from the back end bucket and are mechanically attached in a fraction of the time required than a traditional welded rebuild. The use of collet style pins and proper lubrication will allow the back end of the bucket to remain on the boom as components are changed while eliminating costly align boring and further reducing rebuild turnaround time. Mechanical components can be changed at the same time as the loader is scheduled for regular service. Other designs have been developed to ease the logistical transportation of these critical components using the mine’s current infrastructure. The elimination of costly weld repair, customized wear packages and the user-friendliness of the mechanical bucket increases LHD availability. The mechanical bucket addressed our customers’ concerns by increasing productivity through better machine availability while reducing welding and rebuild maintenance costs and the need for costly inventory of spare buckets due to shorter rebuild cycle time.
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HYDRAULIC FACE SHOVELS

CarWil will manufacture, upgrade or rebuild to suit your application. Our hydraulic face shovel buckets are manufactured to withstand the harshest conditions, with better productivity, greater strength and longer wear life.

  • High asset availability
  • Field service friendly
  • Extended wear life

MARKET DIFFERENTIATOR

Development of replaceable wear components was done in order to address several customer concerns. Focus was placed in high wear areas such as lips fronts, the basket area of the bucket as well as the spill guard assembly of the bucket. These components are produced independently from the back end of the bucket and are mechanically attached in a fraction of the time of a traditional weld repair. Enhanced designs have been developed to ease the logistical transportation of these critical components in the mine using their existing infrastructure. This mechanical concept allows the mine to quickly load the equipment for transportation eliminating slinging of components down the shaft and a complete change out of mechanical components can now be performed by maintenance personnel in less than 6 hours at the face.
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WEAR LINERS

Whether on mobile or fixed assets, the appropriate wear liner material protects the critical muck handling equipment used to move ore within the mine. Let the experienced professionals at CarWil assist your technical and maintenance personnel in making the right decision for your operation.

  • Field service friendly
  • Replaceable wear components
  • Ideal for confined spaces
  • Ease of installation

MARKET DIFFERENTIATOR

CarWil is a market leader in wear liner design, supply and wear management services for the mining, aggregate and process industries. Our experienced technical staff can assess your specific wear application and specify the ideal material, thickness and grade best suited for your operations. CarWil carries a full line of Quenched & Tempered (Q&T) plate from 400 to 600 Brinell Hardness (BHN) as well as chrome carbide overlay (CCO) plate to meet your operations specific wear problems. CarWil also installs engineered and approved lifting lugs to ensure ease of installation and all liners are individually identified with the part number, equipment and location to facilitate installation and improve maintenance turnaround time.